Raychem Industrial Heating Systems

Raychem Industrial Heating Systems represent cutting-edge heat tracing solutions designed primarily for industries such as general processing, oil and gas, chemical, and power generation. Discover more about our comprehensive electrical heat management systems and their operational mechanisms.

Benefits of Raychem Industrial Heating systems

Superior Reliability

RAYCHEM heat trace systems offer high reliability, ensuring uninterrupted operation in critical industrial processes. They are designed for longevity and consistent performance.

High Lifetime Value

These systems offer exceptional long-term value with proven 20+ and 30+ year service life ratings. This longevity is backed by an industry-leading warranty, assuring customers of the product’s durability.

Lower Installed Cost and Cost of Ownership

Despite their superior quality and reliability, RAYCHEM systems are installed at lower costs compared to many alternatives. Additionally, they boast a lower overall cost of ownership due to their long service life and minimal maintenance requirements.

Broad Application Portfolio

The systems cater to diverse verticals, offering versatile applications across various industries. Their easy-to-design and easy-to-install nature contributes to reducing installation expenses.

Complete Heat-Trace Systems

Raychem is a technical leader in providing complete heat-trace systems. This encompasses heating cables, components, and controls that are specifically designed and certified as a system. This holistic approach optimizes installation, performance, and ensures worry-free operation.

Expert Support

Customers benefit from expert pre- and post-sale support. The company provides assistance in specification, design, system management, and maintenance. This support ensures that customers receive guidance throughout the lifecycle of the heating systems, from initial planning to ongoing maintenance.

1. Raychem Pipe Freeze Protection

Protect your exposed pipes from freezing and potential bursting with Raychem Pipe Freeze Protection solutions. Our systems safeguard various critical components including water supply and drain lines, safety showers, eye washers, firefighting and sprinkler systems, as well as sewage and sanitary systems.

Raychem Pipe Freeze Protection Features

• Advanced Design Capabilities: Leveraging 50 years of expertise, our design tools ensure the most effective heat tracing solutions while maintaining the lowest cost of ownership.
• Fast & Easy Installation: Integrated connection kits streamline on-site installation, reducing installation time, ensuring long-lasting reliable connections, and enhancing overall safety.
• Reliability: Our systems are engineered to protect your installations for over 20 years, even in the most extreme conditions, ensuring consistent performance and reliability.
• Energy Efficiency: Benefit from up to an 80% reduction in energy usage with RAYCHEM advanced controllers, contributing to cost savings and environmental sustainability.

Count on Raychem Pipe Freeze Protection to ensure the longevity and functionality of your infrastructure in the face of harsh conditions, providing efficient and reliable solutions for your pipe freeze prevention needs.

2. Raychem Process Temperature Maintenance

Raychem Process Temperature Maintenance is a cutting-edge solution designed to enhance industrial processes by mitigating heat loss within pipes and instruments. It ensures the consistent temperature of critical liquids, thereby guaranteeing their seamless flow. Tailored for various industries such as oil and gas, (petro-) chemical, power generation, pharmaceuticals, paper manufacturing, and the food and beverage sector, this system is essential for maintaining operational efficiency.

Raychem Process Temperature Maintenance stands as an industry-leading solution, providing unmatched reliability, energy efficiency, and tailored design capabilities to optimize industrial processes across diverse sectors.

Raychem Process Temperature Maintenance Features

• Advanced Design Capabilities: Leveraging over 50 years of expertise, our design tools offer unparalleled capabilities. They deliver customized heat tracing solutions optimized for each application, ensuring superior performance while minimizing the cost of ownership.
• Widest Range of Heat Tracing Technologies: Supporting temperatures up to 1000°C, our systems encompass an extensive array of heat tracing technologies. This diversity allows us to cater to a wide spectrum of industrial requirements with precision.
• Reliability: Engineered for longevity and durability, our systems are built to protect your installations for over 20 years, even in the most extreme conditions. This reliability ensures uninterrupted functionality and operational continuity.
• Energy Efficiency: Employing RAYCHEM advanced controllers, our systems significantly reduce operating energy usage by up to 80%. These controllers seamlessly integrate with your process control system, enabling real-time monitoring for enhanced efficiency and convenience.

3. Raychem Chemical Leak Detection

Raychem Chemical Leak Detection is engineered to detect and pinpoint aqueous chemicals and conductive liquids, including manufacturing wastewater, organic solvents, and various other chemicals. It is specifically designed for deployment in manufacturing and industrial processing plants, tank terminals, and similar facilities where storage of flammable or volatile liquids occurs.

Raychem Chemical Leak Detection stands as a reliable and efficient solution offering enhanced safety measures, customization options, and ease of use, catering to the needs of industries dealing with potentially hazardous liquids and chemicals.

Raychem Chemical Leak Detection Features

• Ultimate Safety: Our proven solutions prioritize safety by minimizing business disruption and the potential damage to individuals, property, and the environment. Early detection and precise localization of leaks contribute significantly to risk mitigation.
• Customizable Integration: These systems seamlessly integrate with a diverse range of facility management systems, allowing for customization and compatibility with existing infrastructure for enhanced functionality and monitoring.
• Ease of Installation and Operation: Built with durability in mind, Raychem Chemical Leak Detection systems are designed to be user-friendly, requiring minimal maintenance. Installation is straightforward, ensuring hassle-free operation and long-term reliability.

4. Raychem Fuel Leak Detection

Raychem Fuel Leak Detection is engineered to identify and precisely locate hazardous liquid hydrocarbon leaks, including oil, jet fuel, and gasoline. This system ensures accurate detection without triggering false alarms for water presence. Tailored for deployment in manufacturing and industrial processing plants, tank terminals, airports, and similar locations handling flammable or volatile liquids.

Raychem Fuel Leak Detection Features

• Ultimate Safety: Proven solutions prioritize safety by minimizing business disruptions and potential harm to individuals, property, and the environment. Efficient detection and localization of leaks significantly mitigate risks.
• Customizable Integration: These systems seamlessly integrate with various facility management systems, offering customization and compatibility with existing infrastructure for enhanced monitoring and functionality.
• Ease of Installation and Operation: Built for longevity, Raychem Fuel Leak Detection systems are user-friendly, requiring minimal maintenance. Their straightforward installation ensures user convenience and long-term reliability.

Raychem Fuel Leak Detection offers a reliable and efficient solution that ensures safety, integration flexibility, and ease of operation, catering to industries handling potentially dangerous liquid hydrocarbons.

5. Raychem Long Pipeline Heating

Raychem Long Pipeline Heating is an integrated system designed for pipeline flow assurance, serving purposes such as freeze protection, viscosity control, and temperature maintenance. This system is primarily utilized for heavy oil or sulfur transport between processing plants, storage tanks, and transportation facilities. Employing fiber-optic temperature sensing, it ensures a continuous temperature profile along the pipeline.

Raychem Long Pipeline Heating Features

• Accurate Design: Utilizing advanced design tools that amalgamate 2D and 3D thermal modeling, this system accurately calculates the heat loss profile. It selects the appropriate heating cable technology, designs power distribution systems, determines pipe supports, insulation requirements, and integrates central monitoring capabilities.
• Extended Circuit Lengths: Capable of accommodating extended circuit lengths up to 50 km with a single power supply, offering efficiency and flexibility in large-scale pipeline setups.
• Full Control: Incorporating advanced controllers and fiber-optic sensing, this system provides continuous temperature profiles, ensuring the pipeline remains at the optimal temperature for efficient operation.
• Visibility and Monitoring: Central monitoring provides comprehensive visibility and trend analysis. This allows for swift interventions or adjustments based on real-time data, ensuring operational efficiency.
• Global Support: RAYCHEM heat trace experts provide support on a global scale. From engineering and design to installation and field services, customers receive comprehensive assistance across all continents.

Raychem Long Pipeline Heating stands as an advanced solution ensuring accurate design, extensive control, visibility, and global support. It caters to the specific needs of industries dealing with long pipelines for heavy oil or sulfur transportation, guaranteeing efficient and reliable operation.

6. Raychem Tank Insulation

Description of Raychem Tank Insulation:

Raychem Tank Insulation serves the purpose of minimizing heat loss or gain in large storage tanks while maintaining a consistent temperature for stored liquids. It is specifically designed to reduce energy consumption and keep stored liquids at a constant temperature. This insulation solution is typically installed on various industrial storage tanks, including those for crude oil, biofuels, chemicals like phenol, fire water tanks, as well as beverage and fermentation tanks.

Raychem Tank Insulation Features

• Prefabricated Insulation Panels and Modular Installation: Utilizes pre-fabricated insulation panels and modular installation techniques, enabling a quick, easy, and safe installation process without the need for scaffolding. This approach significantly reduces installation time and labor.
• Energy Efficiency and Carbon Footprint Reduction: Incorporates closed-cell insulation materials that maintain their insulation properties over time, effectively minimizing energy loss. This characteristic not only ensures energy efficiency but also contributes to reducing the carbon footprint associated with energy consumption.
• Robust and Elegant Trac-Loc Interlock Panel System: The Trac-Loc interlock panel system provides a robust and homogeneous jacket. It minimizes moisture ingress and under-insulation corrosion, exhibits high wind resistance, and possesses inherent contraction and expansion properties. This system ensures durability and reliability in various environmental conditions.

Raychem Tank Insulation stands as an efficient solution, offering quick installation, energy efficiency, durability, and protection against environmental factors. It caters to the specific needs of industries requiring insulation for large storage tanks, ensuring optimal temperature control and energy conservation.

7. Raychem Frost Heave Prevention

Raychem Frost Heave Prevention aims to safeguard foundations and concrete slabs from structural damage caused by condensation freezing and frost heave. This system is typically employed in LNG terminals and on cryogenic and low-temperature storage tanks. Its design focuses on minimizing both installation and operational costs.

Raychem Frost Heave Prevention Features

• Accurate Design: Utilizes advanced design tools that integrate 2D and 3D thermal modeling to calculate heat loss accurately. This process helps in selecting the appropriate heating cable technology, designing power distribution systems, and implementing temperature control measures.
• High-Quality Heating Cables: Incorporates high-quality heating cables with exceptional power retention capabilities. These cables, combined with long-lasting reliable connections, ensure ultimate safety by effectively preventing freezing-induced structural damage.
• Energy Efficiency: Utilizes RAYCHEM advanced controllers that can reduce energy usage by up to 80%. These controllers optimize the system’s operation, ensuring energy efficiency while effectively managing temperature control.

Raychem Frost Heave Prevention stands as an effective solution designed with accurate thermal modeling, high-quality components, and advanced controllers. It addresses the specific needs of environments susceptible to frost heave, ensuring safety, cost-effectiveness, and energy efficiency.

8. Raychem Tank Heating

Raychem Tank Heating is designed to maintain sensitive industrial liquids at the optimal temperature while minimizing energy consumption. This system utilizes heat trace systems to prevent products from freezing or solidifying, ensuring a seamless loading and unloading process.

Raychem Tank Heating Features

• Accurate Design: Utilizes advanced design tools that integrate 2D and 3D thermal modeling to accurately calculate the heat loss profile. This process aids in selecting the appropriate heating cable technology, designing power distribution systems, and incorporating central monitoring capabilities.
• High-Quality Heating Cables: Incorporates high-quality heating cables with exceptional power retention capabilities. These cables, in combination with long-lasting reliable connections, ensure ultimate safety by effectively maintaining the required temperature for industrial liquids.
• Energy Efficiency: Utilizes RAYCHEM advanced controllers that can significantly reduce energy usage by up to 80%. These controllers optimize the system’s functionality, leading to substantial energy savings while efficiently managing temperature control.

Raychem Tank Heating stands as an efficient solution designed with accurate thermal modeling, high-quality components, and advanced controllers. It caters specifically to industries requiring precise temperature maintenance for sensitive industrial liquids while emphasizing safety, energy efficiency, and operational effectiveness.

9. Raychem Offshore Maritime Winterization

Raychem Offshore Maritime Winterization solutions are dedicated to enhancing safety and maintaining operational efficiency in offshore and marine environments during extreme arctic conditions. These solutions provide anti-icing and de-icing capabilities that prioritize personnel safety and ensure essential equipment accessibility and functionality.

Raychem Offshore Maritime Winterization Features

• Ultimate Safety & Reliability: Engineered according to the latest international standards, RAYCHEM systems prioritize safety and reliability. They are built to withstand harsh arctic conditions, ensuring durability and uninterrupted operation.
• Optimized Energy Usage: Utilizes advanced controllers and algorithms to provide heat precisely where and when needed. This optimization minimizes energy consumption, ensuring efficient use of resources without compromising on performance.
• Minimized Field Interventions: Incorporates remote monitoring capabilities, allowing for unmanned operations and reducing the need for frequent field interventions. This feature contributes to increased operational efficiency and reduced maintenance requirements.
• Global Reach & Local Presence: RAYCHEM heat trace experts offer comprehensive support across all continents. From engineering and design to installation and field services, customers receive expert assistance tailored to their specific needs.

Raychem Offshore Maritime Winterization stands as a reliable solution designed for extreme arctic conditions, prioritizing safety, energy efficiency, operational autonomy, and global support for offshore and marine environments.